B210 Brake Booster

From Datsun 1200 Technical
Jump to navigation Jump to search

A Brake Booster was fitted to many disc-brake B210s, including most 1976-1978 120Ys and all USA models. The booster was added to counter the increased weight of these models. It is a very small 4.5 inch diameter model. This booster is not a direct bolt-in for a (Datsun 1200) as the mounting points are different. It can be fitted to a Datsun 1200 with small modifications.





Overview

B210 (including later 120Y) models that use a brake booster use a type M45 Master-Vac with 4.5-inch vacuum diaphragm. It is the same as the 610/180B booster except for a different vacuum hose fitting. It can be fitted to a Datsun 1200 with small modifications.


Album 6800


The booster setup includes:


  • a Front Spacer, a thin (20 cm) aluminum adapter so that a 2-bolt vertical pattern Brake master cylinder can be fitted
  • 4-bolt rear mounting to firewall
  • a Rear Spacer, a thick rectangular aluminum unit (45 mm thick). It fits between the booster and the firewall.


http://i297.photobucket.com/albums/mm219/ddgonzal/sightings/forum/Booster-1.jpg


B310 vs B210 style


  • B310 has horizontal bolt-pattern master cylinder, Booster M60 (6" diameter) Album 2745
  • B210 has vertical bolt-pattern master cylinder, Booster M45 (4.5" diameter, 5.5" overall) Album 12371


Album 1409



Use in B110

Required parts:


  • B210 Booster
  • B210 Master Cylinder & adapter
  • Firewall spacer/adapter


The B210 and B310 booster mounts to the firewall with 4 bolts, whereas Datsun 1200 (B110) has only two bolts drilled in the firewall. The shape of the firewall also differs.


  1. drill larger center hole in firewall
  2. Use B210 firewall spacer http://i297.photobucket.com/albums/mm219/ddgonzal/sightings/forum/Booster-1.jpg OR Make 4-bolt to 2-bolt spacer/adaptor to go between the firewall and the booster Album 13370 Album 22927
  3. drill two extra mounting holes in firewall Album 9519 Album 9520 Album 9521
  4. change pedal box to new style Album 9522


Album 9669 Album 9671 Album 13359



H61 Mastervac

Source: JDM B210 including A12-powered USA B210 ALL 610/710 small booster is the same except for the vacuum hose location


Booster Jidoshakiki Co. Ltd. Bendix License diameter ~120mm width ~140mm flange 87mm thick ~120mm rod to pivot length about 5" diameter


Firewall Spacer 45mm thick bolt pattern: 53mm high x 80/89 wide Master cylinder adapter 20mm thick bolt pattern * 60mm vertical (master side) * 70mm horizontal (booster side)


Master cylinder length ~174mm


http://i297.photobucket.com/albums/mm219/ddgonzal/sightings/forum/Booster-1.jpg http://i297.photobucket.com/albums/mm219/ddgonzal/sightings/forum/Booster-2.jpg http://i297.photobucket.com/albums/mm219/ddgonzal/sightings/forum/Booster-3.jpg


47210-H7200 ASSY-MASTER VAC <> 47210-H6100 47211-H6100 SPACER-MASTER VAC B210



JDM

Late JDM B210s of GX and GL trim (from April 1975) were fitted with Disc front brakes. A brake booster was standard for GX, optional with GL. The booster is a very small diameter, the M45 Master Vac, same basic type as used in the 510 and 610.


Note that B210 (1976-1978) models without booster used a 2-bolt to 4-bolt adapter plate (thin sheet metal type). 1974-1975 models did not use this.


JDM B210 47210-U0501 MASTER VAC (4-1/2) GX (op.)GL 1973-1975 47210-H6100 MASTERVAC ASSY-BRAKE 1976-1977 A14/L16 (op. others) 47211-H6100 SPACER-master vac


610 JDM 47210-U0501 MASTER VAC ASS'Y (4.5 inch) '72 GL,SSS,'73 DX 47210-U4000 MASTER VAC ASS'Y (6 inch) (from '73) GL, SS 47210-H6100 MASTER VAC ASS'Y-brake (from '74-8) DX 42711-26701 SPACER-master vac


710 JDM 47210-U0501 MASTER VAC ASS'Y-brake (4.5) DX,GL,SSS 47210-H6100 MASTER VAC ASS'Y-brake (from '74-8) DX,GL,SSS 42711-26701 SPACER-master vac


810 JDM 47211-U7400 SPACER-MASTERVAC 42711-26701 SPACER-MASTERVAC <> 47211-U7400 42711-U8700 SPACER-MASTERVAC S,K.LN


Details: JDM B210 - Disc Front Brake models 47210-U0501 MASTER-VAC (45) 1974-1975 * 46010-U0601 CYLINDER ASSY-brake master tandem (3/4 inch) 47210-H6100 MASTER-VAC 1976-1978 * 46010-H7500 CYLINDER ASSY-brake master tandem A12 GL * 46010-U0601 CYLINDER ASSY-brake master tandem A14, L16 47211-H6100 SPACER-master vac 47230-H6100 BRACKET-BRAKE MASTER CYLINDER [for non-boosted brakes]



Australia

120Y used the same parts as Japan, except for locally assembled cars.


See 1977-1979 Australian Rectangle Reservoir Brake Master


PBR master cylinder in Australia-assembled car

Post 258718



USA

All North American B210s were fitted with Disc Front Brakes and a very small M45 brake booster. This is the entire brake system of PB110 (Sunny Excellent) specification for 1974-1975 models.


USA 47210-H6100 ASSY-MASTER VAC 47210-H7200 ASSY-MASTER VAC <> 47210-H6100 47211-H6100 SPACER-MASTER VAC B210


Compare to 710 USA 47210-U4000 47210-U5200 -0874 <> 47210-U4000 47210-U6700 0974-0775 47210-U9500 0875- 47211-26701 SPACER-MASTER VAC 610, 710


Compare to 610 USA 47210-U0501 47210-U5200 0873-0874 47210-U6700 0974- 47210-U9500 <> 47210-U6700 47211-26701 SPACER-MASTER VAC 610, 710


H61 or 267 spacer?

Post 69461



Large Booster

Most Datsun used a larger booster than the M45 unit.


This one looks identical to the B210 kit, except the booster is larger diameter. Perhaps it is Datsun 620? Or 810 (200B?)?

Album 17717


620 adapter is only about 10mm thick (B210 is 20mm)

http://i297.photobucket.com/albums/mm219/ddgonzal/sightings/forum/620_brake_booster_adapter.jpg



Photo Index

Click any thumbnail to see it full size in our Club Photo Album. Read details or post a comment!




 


¤