1973 USA Service Manual
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Nissan factory service manual for the 1973 Datsun 1200, North America edition.
DATSUN 1200 SERVICE MANUAL MODEL B110 SERIES NISSAN MOTOR CO., LTD. TOKYO, JAPAN
Index
QUICK REFERENCE INDEX
GI GENERAL INFORMATION ET EMISSION CONTROL AND TUNE-UP EM #ENGINE MECHANICAL EL ENGINE LUBRICATION SYSTEM CO COOLING SYSTEM EF FUEL SYSTEM EE #ENGINE ELECTRICAL SYSTEM ER ENGINE REMOVAL & INSTALLATION CL CLUTCH TM TRANSMISSION AT AUTOMATIC TRANSMISSION PD PROPELLER SHAFT & DIFFERENTIAL CARRIER FA FRONT AXLE & FRONT SUSPENSION RA REAR AXLE & REAR SUSPENSION BR BRAKE WT WHEEL AND TIRE ST STEERING FE ENGINE CONTROL FUEL & EXHAUST SYSTEM BF BODY BE #BODY ELECTRICAL SE SERVICE EQUIPMENT
FORWARD
This service manual has been prepared for the purpose of assisting service personnel of authorized NISSAN/DATSUN dealers in providing effective service and maintenance of the 1973 Datsun 1200.
Since proper maintenance and service are absolutely essential in satisfying the owners of Datsun, this manual should be kept in a handy place for ready reference and should be carefully studied.
This manual includes procedures for maintenance adjustments, minor service operations, removal and installation, and for disassembly and assembly of components.
The #Quick Reference Index on the first page enable the user to quickly locate and desired section. At the beginning of each individual section is a table of contents, which gives the page number on which each major subject begins. An index is placed at the begining of each major subject within the section.
The #Special Tools, when required, presented at the "SE" section.
All information, illustration and specifications contained in this manual are based on the latest product information available at the time of publication approval.
Right for alternation of specifications and methods at any time are reserved.
NISSAN MOTOR CO., LTD.
TOKYO, JAPAN
(C) 1972 NISSAN MOTOR CO., LTD.
ENGINE MECHANICAL
EM-1 #GENERAL DESCRIPTION EM-4 #ENGINE DISASSEMBLY EM-8 #INSPECTION AND REPAIR EM-25 #ENGINE ASSEMBLY EM-33 #SERVICE DATA AND SPECIFICATIONS EM-38 #TROUBLE DIAGNOSES AND CORRECTIONS
GENERAL DESCRIPTION
ENGINE ASSEMBLY
EM-25 ENGINE ASSEMBLY
EM-25 PRECAUTIONS EM-30 EM-25 CYLINDER HEAD EM-25 PISTON AND CONNECTION ROD EM-26 ASSEMBLING ENGINE
EM-27 ...
- 7. Install the flywheel securely using the lock washers, and tighten the bolts with #specified torque. Tightening torque: 6.5 to 7.5kg-m (47 to 54 ft-lb)
Fig. EM-74 Flywheel installation
SERVICE DATA AND SPECIFICATIONS
SERVICE DATA AND SPECIFICATIONS
EM-33 GENERAL SPECIFICATION ...
TIGHTENING TORQUE Unit: kg-m (ft-lb) Cylinder head bolts 5.5 to 6.0 Connecting rod nuts 3.2 to 3.8 Flywheel bolts 6.5 to 7.5 (47 to 54) Main bearing cap bolts 5.0 to 6.0 (36 to 43) Camshaft gear bolts 4.0 to 4.8 Oil pan bolts 0.4 to 0.6 Oil pump bolts 1.1 to 1.7 Oil strainer bolts 0.9 to 1.4 Crank pully bolts 15 to 16
EM-34 a) Valve Mechanism ...
TROUBLE DIAGNOSES AND CORRECTIONS
TROUBLE DIAGNOSES AND CORRECTIONS
ENGINE ELECTRICAL SYSTEM
SECTION EE ENGINE ELECTRICAL SYSTEM BATTERY EE-1 STARTING MOTOR EE-3 CHARGING CIRCUIT EE-15 ALTERNATOR EE-16 REGULATOR EE-23 IGNITION CIRCUIT EE-29 DISTRIBUTOR EE-29 IGNITION COIL EE-36 SPARK PLUG EE-37
BODY ELECTRICAL
SECTION BE BODY ELECTRICAL BE-1 #WIRING BE-6 #FUSE BE-7 #LIGHTING SYSTEM BE-15 #HORN BE-18 #METERS AND GAUGES BE-26 #WINDSHIELD WIPER AND WASHER BE-29 #IGNITION SWITCH AND STEERING LOCK BE-31 #CLOCK BE-32 #RADIO BE-34 #HEATER
WIRING
BE-1 WIRING
WIRING HARNESS BE-1 Engine Compartment harness BE-1 Instrument harness BE-2 Body harness BE-2 WIRING DIAGRAM BE-4 Fig. BE-14 Wiring diagram for manual transmission model Fig. BE-15 Wiring diagram for automatic transmission model INSPECTION BE-6
FUSE
BE-6 FUSE
LIGHTING SYSTEM
BE-7 LIGHTING SYSTEM
CONTENTS BE-7ᴹ #HEAD LAMP Description Sealed beam replacement BE-8ᴹ Aiming adjustment BE-8 #FRONT PARKING AND TURN SIGNAL LAMP, SIDE FLASHER (MARKER) LAMP, AND LICENSE LAMP BE-9 #REAR COMBINATION LAMPS BE-10 #BULB SPECIFICATIONS BE-10 #TURN SIGNAL AND DIMMER COMBINATION SWITCH Removal BE-11 #LIGHTING SWITCH Removal #HAZARD WARNING SWITCH BE-12 #PASSING LIGHT SWITCH #TROUBLE DIAGNOSES AND CORRECTIONS #Head lamp BE-13 #Turn signal lamps BE-15 #Tail and stop lamp, license lamp, back up lamp
TURN SIGNAL AND DIMMER COMBINATION SWITCH
- Removal
LIGHTING SWITCH
- Fig. BE-28 Circuit diagram for turn signal and dimmer switch system
- Fig. BE-29 Circuit diagram for hazard lamp system
HAZARD WARNING SWITCH
HORN
BE-15 HORN
Main: Horn
METERS AND GAUGES
METERS AND GAUGES BE-18
Main: Cluster Gauge
CLUSTER LID BE-18 SPEEDOMETER BE-19 FUEL GAUGE AND TEMPERATURE GAUGE BE-19 OIL PRESSURE AND IGNITION WARNING LAMPS BE-20 HAND BRAKE WARNING LAMP BE-21 BULB SPECIFICATIONS BE-21 TROUBLE DIAGNOSES AND CORRECTIONS BE-22 Speedometer BE-22 Thermometer and fuel meter BE-23 Oil pressure and ignition warning lamps BE-23
WINDSHIELD WIPER AND WASHER
BE-26 WINDSHIELD WIPER AND WASHER
Main: Wipers
Main: Kangaroo Bag
IGNITION SWITCH AND STEERING LOCK
BE-29 IGNITION SWITCH AND STEERING LOCK
Main: Ignition Switch
Main: Steering Lock
CLOCK
BE-31 CLOCK
Main: Clock
RADIO
BE-32 RADIO
Main: Radio
HEATER
BE-34 HEATER
Main: Heater
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